GF hasn't gone past the 12nm node. TI is at 45nm. Micron is on relatively recent processes, but they make RAM, not logic (which are totally different processes). Intel is the only chip manufacturer left that is working in logic at anything like the leading edge.
GF is a few nodes behind. Micron doesn't make semiconductors, they mostly make flash and whatnot. TI doesn't have the capacity or knowledge to expand to Intel's size/capacity
You're right but also wrong. Flash is just semiconductors etched in a different pattern than logic, but you don't print on semiconductors. Semiconductors are 'printed' on wafers via photolithography.
Intel's wafers are made of silicon, which is a semiconductor. Silicon on sapphire hasn't been widely used for a long time, if that's what you're thinking of. Photolithography prints resists on semiconductor wafers which are then used to pattern the next process step, such as wet etching, plasma etching, oxide growth, epitaxial polysilicon growth, ion implantation, etc. These mostly remove semiconductor from the wafer or alter its properties.
Interesting, I hadn't known that silicon is itself a semiconductor before all the circuits are added. Am I correct in saying that the etching process transforms a single semiconductor into billions?
No, silicon is still just one semiconductor, just like water is just one liquid. The substrate is still just one piece of silicon, despite having many silicon semiconductor devices fabricated in it. Polysilicon layers may or may not be additional pieces of silicon.
Much more likely that SMIC would, because TI isn't just 15 years behind; it also has the disadvantage of being in the US. See https://en.wikipedia.org/wiki/Semiconductor_industry_in_Chin... for a look at what it looks like where conditions are more favorable.
GF is a zombie company. Micron and TI are both far far away from leading edge. There is only one American company which is both developing and manufacturing leading edge nodes.
re: Micron - Memory is very different from logic chips. You vast number of repeating cells in memory. If any of them are bad you can just turn them off and bin them as lower capacity. You can do that to some extend with logic chips but not nearly as much as memory.
Global Foundries, Micron, and Texas Instruments all come to mind