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> Safety-wise it seems fine with the blatant exception of welding the steering column.

See the fatal accident of Ayrton Senna. Shortened and welded steering column was exactly the cause of the accident.



Looks like they did a bad job at it though:

> Lorenzini stated: "It had been badly welded together about a third of the way down and couldn't stand the strain of the race. We discovered scratches on the crack in the steering rod. It seemed like the job had been done in a hurry but I can't say how long before the race. Someone had tried to smooth over the joint following the welding. I have never seen anything like it. I believe the rod was faulty and probably cracked even during the warm-up. Moments before the crash only a tiny piece was left connected and therefore the car didn't respond in the bend."

https://en.wikipedia.org/wiki/Death_of_Ayrton_Senna

And the forces on a formula 1 steering column are also higher than on a road car, I imagine.

A proper weld should be very strong, I don’t think welding a steering column in itself is bad.


If a professional race team cannot make that weld properly, why do we have faith in amateurs doing it for the first time?


If that’s your bar for DIY stuff, you couldn’t do anything at all.

With enough time, everything will be messed up by a professional at some point.

If some electrician makes a mistake when wiring a house and it burns down, does that mean that I can never trust myself to wire something myself?

Arguably you have an advantage over the professionals because at least you’re motivated to do it properly because it’s your own life on the line.

Edit: for another half-serious analogy: if a professional race car driver ever crashes while driving on a regular road, does that mean I can’t drive myself? Because even a professional made a mistake while doing it, so how can I be trusted to do it better?


A professional race team is trying to build things that are just barely adequate and are working under crazy deadlines.

Amateurs are free to throw more metal at the problem.


A professional race team working under time pressure on a car going 3 times faster and where weight is a concern.

Amateurs can take their time, it makes all the difference.


If done badly, yes. There are lots of competition cars (rally cars I have direct experience of) with modified and welded columns that haven't had issues in extreme circumstances. Providing the welding is done to a high standard it is more than strong enough.

Bear in mind that all modern steering columns have joints in them for crash safety reasons and they are often welded at the factory.


That was a hell of a wiki dive. Thanks. Tragic story :(




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